THE HIDDEN BRIAR PRESENTS

THE MAKING OF FRANK

A Strange Visitor in the Briar
Saturday, July 25, 2026
the beginning

Into the Woods

Finished Frank mask
Frank, finally alive.

Frank, the eerie rabbit from Donnie Darko, became my very first experiment in mask making.

I've always admired the unsettling design of the character, so I decided to give him a whirl and bring him to life using simple materials, a little creativity and plenty of patience.

Follow me in the journey of bringing Frank to life.

This post documents every step of the process — from a blank plastic mask to the finished rabbit.

Along the way, I'll share the materials I used, the techniques I learned, the mistakes I made and what I'd do differently next time.

↳ let's make something wonderfully strange
“This famous linguist once said that of all the phrases in the English language, of all the endless combinations of words in all of history, that ‘cellar door’ is the most beautiful.”
the tangent universe
PLAY ◉   VHS ARCHIVE   ◉ 2001
supplies

Materials Used

things scattered around the studio

  • Plastic mask
  • Cardboard
  • 2 plastic spoons
  • Aluminum foil
  • Masking tape
  • Foam clay — Make Market® Modeling Foam
  • Press-on nails
  • Wire
  • Wire cutters
  • Hot glue gun
  • Glue sticks
  • Acrylic paint
  • Brushes

Most of Frank was made from surprisingly ordinary materials.

Cardboard became his forehead. Wire became his skeleton. Aluminum foil became the bones beneath his face.

And press-on nails became his teeth.

before the build

Creating Frank's Teeth

Frank's handmade teeth

Before I started shaping the mask itself, I began with one of Frank's most recognizable features: his teeth.

I used press-on nails as the base and painted them white, then added subtle hints of yellow and brown to create a more aged and worn appearance.

To make them feel less like perfect, clean teeth and more like something that belonged to Frank, I used wire cutters to carefully chip away at the edges and add an uneven, weathered texture.

These small details were the first pieces of Frank to come to life.

step one

Building Frank's Forehead

Blank plastic mask

The first step was transforming a simple plastic mask into the elongated, unsettling shape of Frank.

To create a taller forehead, I cut a piece of cardboard to the size and shape I wanted, then attached it directly to the inside of the mask using hot glue.

This gave the mask the extra height and structure needed to begin building Frank's distinctive rabbit-like silhouette.

step two

Shaping Frank's Ears

With the forehead structure in place, it was time to create one of Frank's most recognizable features: his ears.

Using reference photos of Frank from Donnie Darko, I carefully shaped wire into the long, twisted form of the rabbit ears.

Once I was happy with the shape, I positioned the wire ears onto the cardboard forehead and secured them in place with hot glue.

I added small pieces of cardboard over the wire as reinforcement so the ears would hold their shape during sculpting.

Wire rabbit ears
long ears... slightly alarming...
step three

Building the Ear Structure

With the wire framework in place, it was time to start adding shape and dimension to Frank's ears.

I began by wrapping the wire ears completely with masking tape, starting at the base and working my way up to the tips.

After the tape was secured, I layered aluminum foil over the ears and carefully molded it into the shape I wanted.

Using the foil allowed me to adjust the curves and angles of the ears while creating the uneven, organic shape that gives Frank his unsettling appearance.

Masking tape around Frank's ears
Cardboard attached to mask the rabbit begins to emerge
note to self: Make more cool masks.
step four

Building Frank's Features

With the basic structure of the ears in place, it was time to start creating the shape of Frank's face.

To build up his cheekbones, nose and forehead, I used aluminum foil as a lightweight base.

I rolled pieces of foil into balls for the cheekbones and shaped additional pieces into forms for his nose and forehead.

Using foil as a base allowed me to create raised features without using a huge amount of clay.

artist note: I didn't photograph this step because apparently I was too busy covered in aluminum foil.

This step was a little different from the original inspiration video I followed. I decided to experiment with aluminum foil, which helped a lot during the sculpting process.

step five

Sculpting Frank's Face

Foam clay beginning to cover Frank

tools of the trade

mascara applicator

eyebrow brush

oil painting tools

whatever was within reach

With the structure of the mask complete, it was finally time to bring Frank's face to life using foam clay.

I found the easiest way to work with the clay was by tearing off smaller pieces, rolling them into balls, and flattening them out before applying them to the mask.

For the areas that needed more definition, I rolled the foam clay into longer pieces and shaped them into forms I needed for Frank's facial features, such as his sunken-in eyes.

When I reached the eyes, I inserted the plastic spoon pieces before the clay was fully built up around them.

I chose to use plastic spoons because I wanted this mask to be functional and wearable as a costume.

After sculpting the mouth and creating a shape I was happy with, I added Frank's teeth that I prepared earlier.

I also made sure to add openings for the nose before moving on to texture details.

To create texture and dimension, I used different tools I had around my home, including a mascara applicator, an eyebrow brush, and some of my oil painting tools.

The goal wasn't perfect symmetry. I wanted the surface to feel handmade, slightly uneven and a little unsettling.

step six

Painting Frank!

Painted Frank mask

After finishing the sculpting process, I allowed Frank to fully dry before moving on to painting. 48 hours later, to be precise.

I started by covering Frank's entire face in black paint, making sure to work the paint into all the small details, crevices and textures I had created.

Once the black base coat had completely dried, I began adding dimension with silver paint.

Instead of covering the entire mask in silver, I used a sponge and lightly applied the paint over the raised areas.

Using my reference photos as a guide, I focused on highlighting the texture and details of the mask rather than creating a completely silver surface.

This helped bring out the sculpted features and gave Frank the worn, eerie appearance I was looking for.

✦ ✦ ✦

HE'S ALIVE!

He's alive

And that's it — Frank was finally alive and complete.

From a simple plastic mask, cardboard, foil, clay and a little imagination, he transformed into the wonderfully strange rabbit I set out to create.

the finished mask

Frank

✦ view the full Frank gallery ✦

notes from the workshop

Things I'd Do Differently

Frank workshop

I personally felt like I extended out Frank's forehead slightly too much. Now this is a personal preference! If I could go back I would make it just slightly smaller.

I would have used even less clay on the ears in order to make them slightly lighter.

Also, the clay I used dried a lot quicker than I expected!

I fully intended on sculpting Frank as a relaxing activity, watching Donnie Darko as I created him, but it was a bit more frantic than I had expected.

If the clay didn't dry so quickly I would have added more texture on Frank.

the summer problem

Granted, I did this mask as a summer project in an air-conditioned cottage while it was 95 degrees outside.

Pretending it was fall when it clearly was not.

final thoughts

Frank isn't meant to be perfect.

Frank is unsettling.
Uneven.
Human in all the wrong ways.

That's exactly what makes him memorable.

Building this mask reminded me that handmade art doesn't need perfection to tell a story.

It only needs enough character to make someone stop and stare.

Thank you for following along on this creative journey and I hope it inspires you to make something wonderfully strange of your own.

If you build your own version I'd love to see it!

credit where credit is due

Where the Inspiration Came From

My Frank mask was heavily inspired by @________ on Instagram. Their step-by-step process taught me techniques I used throughout this project.

This blog post documents my personal experience making the mask, along with what I learned and the changes I made along the way.

I highly recommend watching their original video.

✦ visit the original inspiration ✦

if you'd like to take frank home

Bring Frank Home

The Frank mask featured in this post is available for purchase.

If you'd like to add this eerie rabbit to your own collection, you can find him in my shop.

→ visit the shop

Have a Mask in Mind?

Creating Frank was just the beginning.

If there is a character, creature or original design you'd love to see me bring to life, I'd love to hear your ideas.

→ send me a message

☾ ✦

Some of my favorite creations may begin as ideas from this wonderful community, and I'd be excited to explore new characters and techniques together.

Thank you for being part of the journey and for supporting handmade art here at The Hidden Briar.